201506111408AWS D17.1/17.1M 配合 ISO 15609 WPS

2013 完成的 AWS D17.1/17.1M  Specification for Fusion Welding for Aerospace Applications

航空器熔焊規範 之焊接程序檢定 案例.

Manufacturer's Welding Procedure Specification (WPS)   ISO 15609-2:2001

               銲 接 程 序 計 劃 書             Date: 2013/05/10

Manufacturer's welding procedure

Reference No.程序書編號: WPS-G7-GTAW-D17.1-01  Method of preparation and cleaning製備清理:   Waterjet cutting 

WPQR No.檢定編號 :    PQR-G7-GTAW-D17.1-01   Parent material designation 母材: AWS D17.1 Gr.No. IIIA(Table 4.2)

Manufacturer製造廠 :    Acetek Resources, Inc.      Parent material group母材類別 :  Nickel and Nickel Base Alloys  

Welding process銲接方法:   GTAW(Automatic)      Material thickness厚度 inch (mm) :  0.016~0.096"(0.41~2.44mm)  

Joint type接頭型式 :   Square-groove Butt joint     Outside diameter外徑 inch (mm) :   1.0"(25.4mm)~ Unlimited   

Weld preparation details銲接程序細則(Sketch)            Welding position銲接姿勢 :

Joint design 接頭設計

Welding sequences銲接順序

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GTAW (Automatic)

Welding details銲接細節:

Pass

Process

銲接

方法

Filler metal銲材

Welding data

Class 等級

AWS

size.

尺寸

Polarity

極性

AMP Range

電流範圍(A)

Volt Range

電壓範圍(V)

Travel Speed

銲速inch/min

1

GTAW

(Automatic)

N/A

N/A

DCEN

18~30

5~10

12.8~21.4

 

Shielding Gas(es)保護氣體:   Argon           Percent Composition (mixtures)混合比   99.997%       

Flow Rate      :       10   l/min        Gas Backing背面保護    Argon (99.997%)  10  l/min

Trailing Shielding Gas Composition後續保護氣體         N/A           

 Tungsten Electrode Size & Type 鎢極棒尺寸與型式   EW TH-2 2.4mm 

String or Weave Bead 直行或擺行                 String             

Orifice or Gas Cup Size  氣體口徑                 10 mm         

 

Preheat Temp. Min最低預熱溫度:             Interpass Temp. Max.最高道間溫度:       N/A       

Post-weld heat treatment銲後熱處理 :          N/A                 

Time時間, temperature溫度, method方法:       N/A                 

Heating and cooling rates* 加熱及冷卻速度:    N/A                  

.......................................................................

Manufacturer製造簽章                                     Authorized by認可者: AWS CWI09072661 

(name, signature, date)

 

 

Manufacturer's Procedure Qualification Record(PQR)   ISO 15609-2:2001

                    序 檢 定 記 錄      Date: 2013/07/02

Manufacturer's welding procedure

WPQR No.程序書編號 : PQR-G7-GTAW-D17.1-01   Method of preparation and cleaning製備清理:  Waterjet cutting    

WPS No.檢定編號 :    WPS-G7-GTAW-D17.1-01   Parent material designation 母材:    AMS 5536 (UNS N06002)   

Manufacturer製造廠 :  Acetek Resources, Inc.      Parent material group母材類別 :       Nickel Base Alloys     

Welding process銲接方法:  GTAW(Automatic)     Material thickness厚度 (mm) :      0.024"(0.61mm)           

Joint type接頭型式 :  Square-groove Butt joint     Outside diameter外徑 (mm) :           N/A               

Weld preparation details銲接程序細則(Sketch)            Welding position銲接姿勢 :

Joint design 接頭設計

Welding sequences銲接順序

T=0.024"(0.61mm), R=0

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GTAW (Automatic)

 

Welding details銲接細節:

Pass

Process

銲接

方法

Filler metal銲材

Welding data

Class 等級

AWS

size.

尺寸

Polarity

極性

AMP Range

電流範圍(A)

Volt Range

電壓範圍(V)

Travel Speed

銲速cm/min

1

GTAW

(Automatic)

No filler metals

DCEN

23

7

17.1

(10cm/35sec.)

 

Shielding Gas(es)保護氣體:   Argon           Percent Composition (mixtures)混合比   99.997%       

Flow Rate      :      10   l/min        Gas Backing背面保護    Argon (99.997%)  10  l/min

Trailing Shielding Gas Composition後續保護氣體         N/A           

 Tungsten Electrode Size & Type 鎢極棒尺寸與型式   EW TH-2 2.4mm 

String or Weave Bead 直行或擺行                 String             

Orifice or Gas Cup Size  氣體口徑                 10 mm         

 

Preheat Temp. Min最低預熱溫度:  Room Temp.     Interpass Temp. Max.最高道間溫度:       N/A       

Post-weld heat treatment銲後熱處理 :          N/A                 

Time時間, temperature溫度, method方法:       N/A                 

Heating and cooling rates* 加熱及冷卻速度:    N/A                  

.......................................................................

Manufacturer製造簽章                                        Authorized by認可者: AWS CWI09072661 

(name, signature, date)

 

QUALIFICATION TEST RECORD                           AWS D17.1:2001

Name       Amy Chiang                   

I.D. No.  E 222493042  S.S. No.   N/A         

Joint Welding Procedure  Square-groove Butt joint  

Welder      Welding Operator R

Customer    

Laboratory Test Record No. MTN-13061X-A (METAL INDUSTRIES R&D CENTRE)

 

TEST WELD

Base Metal Description   AMS 5536                

Group No.    IIIA (Nickel Base Alloys)             

Welding process  GTAW (Automatic)         

Single Weld        R  Double Weld  

Current      AC   DCEN R  DCEP  

Backing:      Yes  R           No   

Vertical   Down     Up

Penetration: Complete R         Partial

 

Position

 

   Dimension,  inch./mm

Sheet groove   1G R 2G 3G 4G

 

             

t   0.024"(0.61mm)   

Tube groove   1G 2G 5G 6G

 

OD          

t                   

Sheet fillet    1F 2F 3F 4F

 

 

t                  

Tube fillet    1F 2F 3F 4F

 

OD          

t                  

 

TEST RESULTS

Visual                         Pass R   Fail

 AWS CWI 09072661  Hsien-Cheng Chen

Radiographic          N/A   Pass R   Fail

Test Record No. (MTN-13061X-A (METAL INDUSTRIES R&D CENTRE)

Bend                N/A   Pass   Fail

 

 

 

Metallographic        N/A  Pass   Fail

 

 

 

 

QUALIFIED

Base Metal Group No.    IIIA                     

 Single Weld        R    Double Weld

Current     AC   DCEN R  DCEP

 Backing:      With R       Without  

Vertical   Down    Up

 Penetration: Complete R          Partial R

 

 

       t   inch./mm

O.D.  inch./mm

Position

Min.

Max.

Min.

Max.

Sheet groove   1G R 2G 3G 4G

0.016 (0.41)       

0.096 (2.4)       

       

       

Tube groove   1G R 2G 5G 6G

0.016 (0.41)       

0.096 (2.4)       

 1.0 (25.4)     

 Unlimited     

Sheet fillet     1F R 2F R 3F 4F

0.016 (0.41)       

0.096 (2.4)       

       

       

Tube fillet     1F R 2F 3F 4F

0.016 (0.41)       

0.096 (2.4)       

 1.0 (25.4)     

 Unlimited     

 

The above named individual is qualified in accordance with AWS D17.1 within the above limits for the welding process used

for this test weld

 

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested

in accordance with the requirements of   AWS D17.1-2001   Code.

Authorized by / Date :    AWS CWI NO.09072661

 

 

 

 Manufacturer or Contractor:    

Date of Test Weld ______________________________ Signed by _______________________________( Qualifier)

 

 

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